Deloitte—Deputy Manager | Internal Audit | Mumbai | Internal audit

Job description

Description: The Team Assurance is about much more than just the numbers. It’s about attesting to accomplishments and challenges and helping to assure strong foundations for future aspirations. Deloitte exemplifies the what, how, and why of change so you’re always ready to act ahead. Learn more about Audit & Assurance Practice. Your work profile We are looking for experienced professionals with strong exposure to Maintenance, Reliability, Inspection, and Asset Integrity functions within Oil & Gas, Refinery, or Petrochemical environments to support a risk-based internal audit engagement in KSA. The role involves evaluating governance, maintenance practices, reliability engineering controls, inspection activities, SAP PM processes, shutdown/turnaround management, and asset integrity frameworks in line with industry standards and operational leading practices. - Review maintenance and inspection organizational structures, governance frameworks, and reporting lines. - Assess clarity of roles and responsibilities across Maintenance, Reliability, Inspection, and Engineering teams. - Evaluate compliance with company policies, OEM guidelines, international standards, and operational procedures. - Review maintenance strategy, workforce competency management, training records, certifications, and technical accreditations. - Assess controls within SAP PM and related maintenance systems. - Review Segregation of Duties (SoD), workflow approvals, and maintenance system access controls. - Evaluate maintenance-related business automation processes and data integrity controls. - Review equipment master data, BOM structures, calibration records, and maintenance history accuracy. - Evaluate Preventive Maintenance (PM) and Predictive Maintenance (PdM) programs. - Review condition monitoring activities such as vibration analysis, thermography, oil analysis, and equipment health monitoring. - Assess work order management, backlog monitoring, shutdown planning, turnaround execution, and maintenance scheduling practices. - Review lube oil analysis programs, warranty management, repairable spare management, and contractor performance monitoring. - Evaluate maintenance budgeting and accounting treatment of Capex/Opex activities. - Assess controls over Permit to Work (PTW), Lock Out–Tag Out (LOTO), bypass management, MOS tracking, and SIF override processes. - Review maintenance coordination with Operations, HSSE, Technical Services, and Engineering functions. - Evaluate periodic testing and maintenance of safety critical equipment including H2S gas detectors and safety instrumented systems. - Review reliability governance frameworks including RCA, FMECA, RBI, and RBM methodologies. - Assess bad actor analysis, continuous improvement initiatives, and reliability performance monitoring. - Evaluate equipment criticality assessments and asset lifecycle management practices. - Assess inspection strategies, work order scheduling, inspection deferral management, and integrity monitoring practices. - Review corrosion monitoring programs, thickness monitoring, injection point inspections, dead-leg management, and hydrotesting activities. - Evaluate NDT practices, refractory inspections, pressure vessel inspections, cathodic protection systems, and technical documentation controls. Key skills required:  - B. Tech/ B.E with minimum 8-15 years of relevant industry experience. - Preference will be given to candidates holding relevant professional certifications such as: CMRP (Certified Maintenance & Reliability Professional), API 510 / API 570 / API 653, API RBI, NDT Level II / III Certifications, ISO 55001 Awareness / Asset Management Certifications, Functional Safety / ISA Certifications, PMP (preferred for turnaround/shutdown profiles), CIA / CRMA (preferred for audit-focused professionals) - Strong experience in: - Refinery / Petrochemical / Oil & Gas operations - Maintenance & Reliability Engineering - Inspection & Asset Integrity Management - Shutdown / Turnaround Management - Operational / Technical / Internal Audit engagements - Prior exposure to Saudi Aramco, SABIC, SATORP, ADNOC, or similar environments is preferred. - Experience in SAP PM and maintenance planning systems is mandatory. - Strong analytical and problem-solving capabilities. - Good report writing and stakeholder management skills. - Ability to conduct site walkthroughs, technical interviews, and control testing independently. - Strong communication and coordination skills in multicultural environments. - Ability to work under tight timelines within refinery operational environments.