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Description: Job Purpose To develop and industrialize Mechanical Proprietary parts like Mechanical & Electronic Throttle body (MTB & ETB)/Lambda sensor/Electronic Control Unit (ECU)/ Spark plug/ Fuel Pump assy/Injector/ABS system for two-wheelers ensuring quality, durability, cost optimization, and timely project execution. Key Responsibilities 1. Component Development - Lead end-to-end development of Mechanical Proprietary for 2W applications (Engine and Vehicle parts). - Work on new product development (NPD), localization, and design change activities. - Ensure technical specifications, drawings, and manufacturing requirements to be met. 3. Supplier Development - Identify, evaluate, and develop suppliers for Mechanical & Electronic Throttle body (MTB & ETB)/Lambda sensor/Electronic Control Unit (ECU)/ Spark plug/ Fuel Pump assy/Injector. - Drive APQP, PPAP approvals with suppliers. - Ensure supplier readiness for mass production. 4. Manufacturing Process Management - Monitor and optimize key processes: - Casting, Machining, Electronics PCB, Rubber & Plastic moulding, Tubular parts manufacturing. - Heat treatment (carburizing, hardening, tempering, nitriding) - Surface finishing (Plating/painting/powder coating) - Ensure adherence to process capability (Cp, Cpk). 5. Quality & Validation - Plan and execute validation activities: - Metallurgical checks - Dimensional inspection - DVP testing & Validation - Analyse field failures and implement corrective actions. - Implement 8D, root cause analysis, and continuous improvements. 6. Cost Optimization - Drive cost reduction initiatives through: - VA/VE activities - Process improvements - Material optimization - Support localization and alternate sourcing strategies. 7. Project Management - Track project timelines, milestones, and deliverables. - Coordinate with cross-functional teams (Design, Quality, Purchase, Production). - Ensure timely SOP (Start of Production). 8. Documentation & Compliance - Maintain technical documentation: - Drawings - Specifications - PPAP documents Key Skills Required Technical Skills - Strong understanding of: - Proprietary parts handling/TSO closure/Development tracking wrt PPAP & APQP gateways - Metallurgy of Electronics/Casting/Rubber/plastic - Knowledge of: - GD&T - APQP, PPAP, FMEA, SPC, MSA Analytical Skills - Root cause analysis (RCA) - Problem-solving using 8D, Fishbone, 5 Why - Data-driven decision making Soft Skills - Strong communication and coordination - Supplier handling & negotiation - Project management capability Qualifications - Education: B.E./B.Tech in Mechanical Engineering - Experience: 4–8 years (preferably in 2W / automotive transmission components) Preferred Experience - Experience in 2W OEM or Tier-1 supplier - Exposure to Engine & transmission systems - Experience in supplier quality/development roles