Bajaj Auto—Battery Integration · Mechanical

Job description

Description: Role Overview: Responsible for leading the design, engineering, and integration of battery packs into electric vehicles (EVs), ensuring optimal mechanical performance, safety, manufacturability, and compliance with standards. Collaborates across cross-functional teams (thermal, electrical, testing, production) to develop world-class battery solutions for next-gen EV platforms. Key Responsibilities: - Own the mechanical design, packaging, and integration of battery systems, from concept to production ramp-up. - Collaborate with electrical, thermal, and embedded system teams to define and optimize battery interfaces for safety, reliability, and performance. - Lead CAD modeling, simulation, and prototype development of battery enclosures and mounting structures (using tools like SolidWorks/Siemens NX). - Develop and validate mechanical, thermal, and structural aspects of battery packs including housing, cell retention, connectors, harness, and electronic integration. - Ensure robust mechanical integration for high-voltage isolation, crashworthiness, water ingress protection, and manufacturability (DFM/DFA). - Support architecture definition through analysis of cost, mass, manufacturability, and lifetime performance. - Drive subsystem requirements, specifications, and design verification planning in collaboration with cross-functional partners. - Execute root cause/corrective action for integration, build, and launch issues. - Generate detailed drawings, GD&T, DFMEA, compliance documents and BOMs within PLM systems. - Guide and mentor junior engineers and provide technical expertise for solving complex integration challenges in R&D. - Stay updated on regulations, standards (ISO, IEC, AIS), industry trends, and new material/technology developments for battery integration. - Support and lead physical testing, validation, and qualification of battery assemblies in collaboration with test teams. Qualifications: - Bachelor’s/Master’s degree in Mechanical Engineering or relevant field. - 3+ years experience in mechanical design/integration, ideally within EV battery packs or high-voltage systems. - Proficient with 3D CAD tools and simulation software. - Strong knowledge of battery technologies, materials, thermal management, and safety requirements. - Demonstrated experience in cross-functional project teams and system engineering approaches. - Familiarity with industry standards on EV battery safety, testing, and certification. Profile Standouts: - Deep understanding of real-world integration constraints: crash, water/dust ingress, thermal runaway, manufacturability. - Strong innovation and problem-solving skills for rapid prototyping and new technology evaluation. - Experience with documentation, BOM management in PLM.