Bajaj Auto—MGR (PM & FE)

Job description

Description: 1 Job Title Manager (Planned Maintenance) 2 Reporting Functional reporting to: Functional Head / Department Head 3 Background Desirable: B.E. Electrical/ Electronic Engineering o hands-on experience in Electrical Automation i) Edu Qualification ii) Experience Minimum: 6 Maximum: 10 iii) Age Limit Minimum: 25 Maximum: 35 4 Job Role & Responsibilities Role: Planned Maintenance Responsibilities: Paint Process Equipment's & Utilities Digital & Automation-Enabled Maintenance Drive Industry 4.0 initiatives including IoT-enabled monitoring, condition-based maintenance, and data analytics Implement predictive maintenance using vibration analysis, thermal imaging, and real-time diagnostics Integrate equipment with SCADA / MES platforms for centralized monitoring and control Develop dashboards for OEE, MTBF, MTTR, and downtime analytics PLC & Control Systems Program, diagnose, and troubleshoot Mitsubishi FX & R Series PLCs Ensure seamless integration with HMI and SCADA systems (Genesis or equivalent) Process Equipment Maintenance Conveyor & Paint Booth Systems:- Maintain VFDs, servo drives, encoders, and sensor-based automation systems Improve system reliability using predictive alerts and monitoring tools Monitor electrostatic parameters, airflow, and filtration efficiency Ensure booth monitoring, control systems, and alarm automation are effective Track performance and optimize operational efficiency Oven & Gas Train (PNG) Systems:- Maintain curing ovens, gas trains, burners, and safety interlocks as per combustion standards Implement automated control loops for temperature and gas flow Integrate sensors for real-time combustion efficiency monitoring Ensure all interlocks and safety automation systems are fail-safe 5 Competency Requirements Safety & Compliance (Automation Perspective) Ensure automation systems comply with functional safety standards (SIL / interlocks) Maintain safety in hazardous paint shop environments through: Gas leak detection automation, Flameproof systems, Fire detection systems Team Leadership Demonstrate strong problem-solving, leadership, and cross-functional collaboration Manage shift schedules aligned with production targets and maintenance plans. 3rd Party Manpower KPI control and Adherence management Budget & Spare Parts Management Maintain inventory of critical spares (Painting system spares , Mitsubishi modules, gas train, ASU Spares) SAP PM / MM Module Operation Coordinate and negotiate with OEMs and third-party service providers Technical / Functional Competencies Knowledge of automotive industry best practices (Productivity, Quality, Delivery, Cost, Safety) Experience in greenfield projects Well-versed with SAP system Knowledge of ISO 9001, 14001, and ISO 45001 standards Internal auditor certification (QMS / OHSAS) preferred TPM awareness (JIPM methodology preferred) Proficiency in IT tools such as Excel and PowerPoint 6 Likely sources Industry Background (Preferred) Automobile / Auto-component / Manufacturing / Paint Industry / PLC ,Robotics Manufacturers (I.e. Mitshubishi etc)