Mahindra & Mahindra—Deputy Manager-Maintenance Powertrain

Job description

Description: Responsibilities & Key Deliverables - Elimination of b/d on A,B & C rank Machines through TPM approach. - Reduction in MTTR by implementing proactive Kaizens. - Reduction in Spares cost & spares consumption. - Reduction in repair & maintenance cost. - Reduction in Oil consumption. - Spare Part planning. - Support in commissioning of new equipments. - Co-ordinate with supplier & CME for eleminating new equipments issues. - Plan & execute PM,TBM,CBM activities on equipments. - Lead shift associates & guide them for trouble shooting on equipments. - Supports production department for smooth ramp up of new product. - Functional competencies : - Equipment Hands on Experience- Operating, Maintaining & troubleshooting: - Hands on experience of Maintaining Equipments like Horizontal Machining centres (Makino, Mazak, DMG), Washing Machines (Mhitra, CES), Grinding Machines (Micromatic, Felsomat) gear teeth finishing Machines (Prawema,Libherr), heat treatment furnaces, Engine & Transmission Assembly line equipments, Engine Test Beds, Transmission Test Rigs etc. used in Power train shops. - Maintenance of CNC systems like Fanuc, Siemens, Mitsubishi. - Troubleshooting & improvements of Material handling equipment like EMS, Conveyors, Lifts, Hoists, transfer system, power roller bed etc. - Hands on experience of Mechanical assemblies like ball screw, gearbox, drive systems, hydraulic systems, pneumatic systems. - Basic Knowledge of PLC & Automation devices. - Focuses on maintenance and troubleshooting of Kinematics , Mechanical assemblies , Spindles , ball screw by PM , TBM and CBM methodologies . Guides subordinates to carry out machine geometry test and alignments . Guides and monitors oil and lubricant qualities used on machine . Knowledge of implementation with statutory checks & requirements as per the factory rules. Generate maintenance SOS for all the equipments & their SOPs. - Creates safety & awareness about gear and engine manufacturing machines like Heat treatment processes , Gear manufacturing processes , engine assembly and testing processes , troubleshooting & safety of gear hobbing , grinding , honing , laser welding machines , sealed quench furnaces , HMCs , assembly equipment , washing machines turn tables along with operations & troubleshooting. Ensures periodic checks of all above equipment. - Understands mechanical assembly drawings gear transmission assemblies , spindle assemblies , bell drives , chain drives . Able to repair gear transmission, belt, chain, sprocket , couplings along with its troubleshooting. - Understands hydraulic and pneumatic circuit diagrams . Operations & troubleshooting of Hydraulics & Pneumatics. Prepares troubleshooting guide to reduce MTTR. - Collates and updates monthly data related to MTTR, MTBF, PM, TBM , CBM ,IR , Lubrication Mgt., Kaizens / Pokayoke / MP Sheets , Energy and water mgt. Spares Mgt . Experience 4-8 years Industry Preferred Automobile Qualifications BE (Mechanical) DBE