Bajaj Auto—MGR (MATLS-Proprietary V Quality)

Job description

Description: Division BAL Akurdi Department Materials Level / Grade L3 (EX) Functional Area Proprietary 1 Job Title MGR (MATLS QLTY – PROPRIETARY) 2 Reporting Functional reporting to : MANOHAR S SAMAGA 3 Background i) Educational Qualification - Filling a position vacated recently in Materials Proprietary Parts Quality section Desirable: B.E. (Mechanical) , (Production) ii) Experience Minimum: 8 Maximum: 10 iii) Age Limit Minimum: 30 Maximum: 35 4 Job Role & Responsibilities Applicable parts : - Clutch Assembly - Engine Piston Assembly - Engine Valves - Engine Valve Guides, Valve Seats (Sintered & Machined) - Engine Chain Tensioners - Engine Oil Pumps - Exhaust Catalyst - EGR Valve/ Oil Cooler - Petrol Tank Caps - Ignition Lock, Seat Lock - Anti-roll bar - Bearings – Ball, Needle, Bimetal - Window regulators New Models : - Run at rate for parts , NC/Improvement points listing, confirmation of corrective actions - CTQ (Critical To Quality) & CTP (Critical To Process). Confirmation of application of Best Practices/ PRBFM (Process Review Based on Failure Modes). - Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs / Checking of 18 IATF documents. - Follow up of dimensional deviations & actions for regularization of tolerances with R&D after process establishment . - Application of ZDM (Zero Defects Methodology) based on CTQs leading to Engineering Fail-safing of process controls & Inspection controls at Assembly, Subassembly & Child parts based on process capability study. Post productionization: - Planned audits of IPO (Input-Process-Output) / Control Plan of recently developed parts. - Monitoring & reduction of monthly QSR & IHR of vendors. - Confirmation of HD of PRBFM points. - Preparation of Best Practices list in addition to PRBFM points. - Initiation of de-skilling projects. - Actions on ‘Weak Vendors’ EFR/Warranty : - Understand each EFR/spike in FFR. - Study root cause with vendor team & BAL CFT team. - Identify the process robustness improvement points. - Incorporate them into IPO Audits or Process audits to confirm sustenance. Desirable skills - Knowledge of TPM application : JH(Jisu Hozen), PM (Preventive Maintenance), Layered audits, KK (Kobetsu Kaizen), Lean manufacturing, Industrial Engineering. - Good exposure to MS Office tools . - Practical applications of SPC (Process study method, Histogram preparation, evaluation of 6 Sigma, Cp & Cpk), Fall Tree / Ishikawa/ Fish Bone diagrams for analysis, DOE (Design of Experiments), KT analysis (Kepner Trego).