Wipro Consumer Care—Senior Engineer - CNC

Job description

Description: Job Description Entity: WIN Job Title: CNC - Senior Engineer Band: WIN F, WIPRO WATER B2 Business Unit: Wipro Infrastructure Engineering (Hydraulics) Department: NPI - Protoshop Role Description: Responsible for CNC programming, process development, prototype machining, fixture and tooling development, and manufacturing engineering activities to support new product development and production improvement initiatives. The role involves process planning, cycle time optimization, prototype execution, CNC machining operations, and cross-functional coordination to ensure quality, cost, and delivery objectives are achieved. Additionally, the role involves: - Developing CNC machining processes for new products and prototypes. - Creating and optimizing CNC programs for machining centers, turning centers, and turn-mill centers. - Developing fixtures, tooling concepts, and machining strategies for various components. - Conducting cycle time studies and identifying productivity improvement opportunities. - Ensuring first-time-right manufacturing and reducing scrap levels. - Supporting new product development activities through APQP processes and manufacturing readiness. - Coordinating with R&D, Design, Manufacturing, and Quality teams for successful project execution. - Managing prototype shop activities and ensuring on-time delivery of samples and trials. - Driving continuous process improvements, tool optimization, and machining excellence. Qualification: - BE / B.Tech – Mechanical Engineering OR - Diploma in Mechanical Engineering Desired Experience: - 6 to 8 years of experience in CNC Programming, Manufacturing Engineering, Prototype Development, or Process Engineering. Eligibility Criteria for Internal Applicants: - Minimum experience in the current role: 2 years - Minimum performance criteria (HVC/MR for last 2 years): HVC - Grade criteria: WIN F1 / WIN F / WIPRO WATER B2 / WIPRO WATER B1 Key Skills Required: CNC Programming & Machining - Hands-on experience with: - CNC Machining Centers - Turning Centers - Turn-Mill Centers - CNC 2D and 3D Programming. - Experience with Siemens and Fanuc control systems. - CNC manufacturing process planning and optimization. - Machine setup, prove-out, and process stabilization. CAM Software - Experience working on: - MasterCAM - SolidCAM - Other CAM Software Platforms - Tool path generation and machining simulation. - Process optimization through CAM methodologies. Manufacturing Engineering - Machining process development. - Selection of manufacturing methods and machining strategies. - Fixture design and development. - CNC tooling selection and optimization. - Practical knowledge of work-holding systems and fixtures. - Fixture setting and tool setting. Engineering & Technical Competencies - Engineering drawing interpretation. - Strong understanding of GD&T. - Manufacturing feasibility analysis. - Process planning and development. - Selection of: - Machines - Cutting Tools - Machining Parameters - Experience with materials such as: - Steel - Cast Iron - Aluminum - Forgings - Profiles - Round Bars Quality & New Product Development - APQP process knowledge. - PFD (Process Flow Diagram). - PFMEA. - New product manufacturing readiness. - Quality compliance and process validation. - First-Time-Right manufacturing approach. - Scrap reduction initiatives. Productivity Improvement - Cycle time reduction. - Cutting parameter optimization. - Tool life enhancement. - Cost reduction through process improvements. - Capacity enhancement initiatives. Project & Prototype Management - Manage prototype shop operations. - Ensure timely delivery of prototype parts and development samples. - Plan and execute trials and sample development activities. - Resource planning and utilization. - Coordinate with R&D, Design, Production, and Quality teams. Systems & Software - Good working knowledge of: - Microsoft Excel - Microsoft PowerPoint - Microsoft Word - Exposure to manufacturing documentation and reporting systems. Soft Skills - Strong problem-solving capability. - Positive attitude and proactive approach. - Ability to accept challenges and drive execution. - Good communication and teamwork skills. - Flexibility to learn and adapt to new technologies. - Self-driven and result-oriented mindset. - Willingness to work across functions and teams. Additional Requirements: - Willing to travel across Wipro Infrastructure Engineering plants and supplier locations based on project requirements. - Flexible and adaptable to support multiple manufacturing and development initiatives. Preferred Candidate Profile: - Experience in prototype machining and new product development. - Strong exposure to CNC programming, fixture development, and manufacturing engineering. - Practical knowledge of Hydraulic Cylinder manufacturing processes will be an added advantage. - Experience in cycle time optimization and productivity improvement projects. Reporting to: Head – NPI Work Location: Peenya, Bengaluru Recruiter: v.srinivasa@wipro.com Preferred Industry Background: Hydraulics, Precision Engineering, Automotive Components, Machine Tools, Heavy Engineering, Industrial Equipment Manufacturing, Aerospace Components, Casting & Forging Industries, and Prototype Development Centers.