Bajaj Auto—MGR (ENGG - C&M)

Job description

Description: Division Engineering Department Casting & Machining Level / Grade EX Functional Area Casting & Machining 1 Job Title 2 Reporting Functional reporting to : 3 Background i) Educational Qualification - Desirable: BE / B.Tech (Mechanical) ii) Experience Minimum: 8 years Maximum: 18 years iii) Age Limit Minimum: 30 years Maximum: 40 years 4 Job Role & Responsibilities Role: Attached separately Responsibilities: Process Planning - Design simplification by drawing study of new parts & identifying DFM, PQS-CTQ points. - Identifying right process and process parameters. - Process simplification - AI driven processes Flawless Manufacturing & Product quality enhancement - Study, identify & resolve PRBFM points (Field failures, IHR & QSR) - Proactive corrections in process to get zero defect supplies - Study & improve process robustness Cost reduction & Investment avoidance - To generate VAVEs for cost reduction - Right sizing of equipment for investment cost reduction Defect free fast product Introduction - Lead time reduction of fixtures/ tools - To ensure necessary Poka Yoke/interlocks for fool proof manufacturing process. - Auto program generation SHE - Green processes in Machining - Resource conservation in Machining 5 Competency Requirements Technical/ Functional: - Knowledge of Casting process, Sand core process - Expertise in Machine tools, Fixture concepts & Cutting tools - Expertise in Machining simulations (CAM-CAD) - Expertise in line balancing, Man-Machine balancing - Expertise in CNC Programming - Analytical capability to analyze & resolve the defects reported - Thorough knowledge about various inspection techniques - Knowledge about automotive industry standards and regulations, applicable globally. - Good understanding of all applicable standards/ regulations and their application Soft Skill set: Excel, Power Point, SAP, Team Centre, NX Unigraphics, Simulation (CAM-CAD) analysis Behavioral - Effective communication with team, vendors and seniors. - Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule. Good Interdepartmental & R&D co-ordination required. Specific expertise required for functional area: Casting side : - Good knowledge of casting processes (HPDC,GDC, LPDC). - Should be able to know about the defects observed in castings and their countermeasures Machining side : - Good knowledge of various machining processes required for Cyl.Head, Block & Crankcases such as Valve finishing, Honing, Fine boring etc. - Good knowledge of Washing & Leak testing processes - Familiar with CNC machine handling & programming with cutting tools & parameters 6 Likely sources Organization example HMSI, Yamaha, Suzuki Preference to candidate from local area.