Expleo
Design Engineer - Exterior Trims and Ambient Lighting
- Location IN-TN-Chennai
- Experience 4-7 yrs
- Job type Full-time
- Posted 13 Oct 2026
- Qualification Master's / Bachelor's (Engineering)
You will be taken to Expleo’s own careers page to apply. Job ID 56759.
Job description
Overview
Design Engineer - Exterior Trims and Ambient lighting
Responsibilities
Key Responsibilities & Tasks
- Design and develop exterior trim components (bumpers, grilles, claddings, spoilers, wheel arch trims, pillar appliques, rocker panels, and garnish parts) and Ambient Lighting.
- Create and modify 3D CAD models using tools like CATIA V5/V6.
- Develop designs aligned with Class-A surfaces and define mounting strategies, attachment features (clips, snaps, fasteners), and part interfaces with BIW and adjacent systems.
- Ensure compliance with gap & flush, section requirements, and vehicle master sections.
- Collaborate with CAE teams for simulation studies and provide countermeasure.
- Work closely with Styling Studio, Body Engineering (BIW), Closures, Lighting, and Manufacturing teams.
- Coordinate with suppliers for feasibility, tooling concepts, and cost-effective design solutions.
- Ensure smooth design integration across systems while maintaining styling intent and functional performance.
- Ensure DFM/DFA compliance, including draft analysis, ribbing, wall thickness, and tooling feasibility.
- Ensure compliance with OEM standards, regulatory requirements, and pedestrian safety norms.
- Good knowledge of materials (PP, ABS, PC/ABS, ASA, composites) and surface finishes (painted, textured, chrome plating).
Qualifications
Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering.
Essential skills
Essential
- Strong expertise in automotive exterior trim design/Ambient lighting
- Proficiency in CATIA V5/V6 and ENOVIA
- Good understanding of Class-A surface integration
- Knowledge of plastic part design, GD&T, tolerance stack-up
- Experience with global development processes (GPDS, APQP)
- Familiarity with pedestrian safety and regulatory requirements
Desired skills
Desirable
Experience
4-7 years